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1.
Steel
The
quality
of
steel
is
very
important
in
the
production
of
quality
instruments.
The
best
you
select
the
best
you
produce.
In
order
to
ensure
the
finest
of
quality
steel,
we
have
imported
or
best
quality
local
steel
as
required
by
valued
customers. |
|
2.Forging
forging
is
a
process
of
cutting
shaped
raw
instruments
with
the
help
of
dyes
and
hammers.
Here,
the
skilled
hands
give
life
to
the
metal
and
give
it
the
rudimentary
shape
that
will
go
through
series
of
complicated
processes. |
|
3.Forging
Inspection
At
this
stage,
forged
tools
are
checked
to
ensure
no
piece
contains
any
cracks
or
is
reshaped
beyond
acceptable
limits.
Checking
the
quality
of
raw
instruments
for:
-
1)
Shape
fault
2)
Broken |
|
4.Machining
In
this
process
forging
is
cut
or
shaped
by
machines
i.e
cutting
sharp
edges
and
raw
material
in
the
shape.
Here
instruments
are
given
their
shape
through
grinding
and
hammers.
For
this
purpose,
extremely
skilled
labor
is
required
and
this
process
is
carried
out
by
instrument
specialists
only. |
|
5.
Milling
Drilling
of
holes
in
the
instruments
where
required
for
screws.
Different
kids
of
screws.
Different
kids
of
screwing
machines
are
used
and
instruments
are
made
pairs
here.
Instruments
with
even
the
Slightest
difference
in
whole
positions
will
suffer
otherwise. |
|
6.
Inspection
At
this
stage,
all
the
instruments
are
inspected
not
only
for
machining
and
milling,
but
for
every
process
they’ve
been
through.
It’s
the
stage
where
only
best
instruments
are
selected
and
instruments
with
tiny
holes
and
manufacturing
faults
are
again
sorted
out. |
|
7.
Filling
At
this
stage
the
steel
is
not
too
hard
so
filling
is
used
to
shape
the
instrument
in
the
exact
shape
they
are
required
to
be.
The
workers
match
the
shape
exactly
with
the
samples
provided
at
this
stage.
So
the
instruments
get
most
of
their
shapes
at
this
stage. |
|
8.
Filling
Inspection
After
filling
the
inspection
is
made
and
measurements
and
shapes
are
checked
according
to
samples. |
|
9.
Binding
and
Temper
At
this
step
the
instruments
are
bound
in
groups
of
12
pieces.
Then
they
put
them
in
temper
machine,
which
is
filled
with
a
particular
material.
Here
instruments
are
tempered
and
its
ensured
that
every
instruments
get
equal
heat
and
treatment
so
a
consistent
quality
would
achieve. |
|
10.
Sniffing
Fitting
For
scissors
and
forceps
they
are
in
two
pieces
so
they
are
joined
in
this
process
with
screw.
Forceps
(Tweezers)
are
joined
before
and
their
joint
is
leveled
with
a
machine
by
burning
the
raw
material
on
the
joint.
At
the
same
stage,
instruments
are
filled
to
eliminate
welding
suspensions. |
|
11.
Plant
or
Heat
Treatment
In
this
process
the
instruments
are
dipped
in
a
material
by
hanging
for
five
minutes
to
harden
the
material. |
|
12.
Polishing
Instruments
are
polished
at
this
stage.
Till
this
point
at
manufacturing
stage,
all
the
necessary
shaping
is
done.
Polishing
makes
every
millimeter
of
instrument
clear
and
any
instrument
with
hidden
defects
are
revealed
could
be
sorted
out. |
|
13.
Q.
A
Inspection
2%
2%
of
each
lot
of
instruments
is
checked
by
executives
and
then
go
the
further
processing.
In
inspection
they
see
each
and
every
part
and
defective
parts
are
marked
with
red
marker
and
if
rejected
send
to
polishing
again. |
|
14.
Ultrasonic
Cleaning
In
this
process
the
instruments
are
dipped
in
two
materials
for
cleaning
the
polish
raw
thing
on
it.
1
min.
for
first
material
and
then
for
half
min.
for
other
material.
Ultrasonic
cleaning
cleans
any
polishing
material
stuck
and
leaves
the
instrument
crystal
clear. |
|
15.
Lubrication
All
the
instruments
involving
screws
are
lubricated
at
this
step.
Lubricating
the
instruments
moveable
portions
facilitates
the
instrument
movement. |
|
16.
Tuck
checking
In
this
process
workers
check
the
cuts
and
all
other
thing
just
by
viewing
the
instruments
individually. |
|
17.
Etching
Putting
each
instrument
on
stamp
pad
and
burning
process
to
put
stamp
on
each
instrument.
This
stamping
procedure
is
done
through
electronic
etching
machines
that
make
stamp
reliable
and
even
sustainable
under
high
boiling
temperatures
when
instruments
are
sterilized |
|
18.
Cleaning
and
Checking
Instruments
are
cleaned
and
checked
again
one
by
one.
Again
it’s
the
checking
for
operation,
measurements,
polish
and
usability. |
|
19.
Q.
A
Inspection
4%
4%
of
the
instruments
are
inspection
by
Q.
A.
Directors.
Samples
for
inspection
are
taken
randomly
and
are
observed
to
every
bit
of
detail.
Even
the
slightest
difference
from
acceptable
standards
could
result
in
rejection
of
whole
lot. |
|
20.
Packing
Packing
in
boxes
each
contains
100
pieces.
10
Boxes
in
a
Carton.
Here
instruments
are
packed
with
respect
to
sizes
and
types.
Instruments
boxes
are
properly
labeled
and
stored
in
proper
storing
environment. |
|
21.
Labeling
Labels
are
put
in
this
process.
|
22.
Storage |
Storage by
lot
and
order
number |
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23.
Delivery
In
time |